If you want to fundamentally improve the efficiency of your Collapsible box making machine, you need a 3D solution that integrates precision hardware upgrades, intelligent process optimization, and customized maintenance plans. According to the "Global Packaging Future Trends Report 2028" published by Smithers, companies that adopted Horda's integrated optimization solution saw an average 52% increase in the efficiency of their automatic folding carton forming machines, while downtime was reduced by 38%.
Ultimately, the efficiency difference between Collapsible box making machine mainly depends on their drive system. Traditional models use asynchronous motors, resulting in speed errors exceeding 2%. This may not sound like much, but the errors accumulate during the folding and gluing process, leading to a 15% to 20% reduction in efficiency in the long run. Horda's full-servo folding carton forming machine uses a closed-loop control system of "servo motor + encoder," reducing position error to ≤0.5mm and speed error to ≤0.1%.
We conducted a comparative test between Horda's servo model and traditional equipment: in an 8-hour continuous production test of three-layer corrugated cardboard folding cartons, the Horda equipment produced 1800 cartons per hour, 2.25 times that of traditional equipment. It is also more energy-efficient, with a 28% reduction in power consumption. The biggest advantage is the elimination of the cumbersome mechanical transmission chain; direct servo drive reduces wear on gears and belts, reducing the failure rate by 30% and saving significant maintenance time. Optimized Process: Reduced Changeover Time and Defect Rate
Horda's machines are equipped with intelligent quick-change modules for feeding, folding, and gluing, allowing them to handle more than 10 different carton types and various materials, from 120-600 gram cardboard to 3-5 layer corrugated cardboard. In addition, it is equipped with an on-site vision inspection system that scans 500 cartons per second with an accuracy of up to 99.9%, and can correct glue application and stapling deviations in real time. A European food packaging customer told us that after switching to Horda's solution, their defect rate plummeted from 5.2% to 0.8%, saving them approximately €120,000 in raw material costs annually.
Remember, improving efficiency is not a one-time fix, but an ongoing process of continuous improvement. Don't let inefficient equipment hinder your competitiveness. Contact Horda's technical consultants today for a free on-site efficiency assessment and customized optimization solutions. You can also visit our product page to learn more about Horda's full-servo carton forming machines.
